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A #SmallThanks from Lawrence Mechanical to You

A #SmallThanks from Lawrence Mechanical to You!

You made us feel really special for many months. Now we’re returning the favor. #SmallThanks

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Reviews – Lawrence Mechanical

Laboratory HVAC Systems – 3 Energy Efficiency Improving Tips

Heating, ventilation and air conditioning (HVAC) and mechanical services expert, John Rush of Boulting Environmental Services explains three tips for improving the energy efficiency of HVAC systems in laboratories.  Cleanroom and laboratory design and construction are his area of specialization.

Source: https://commons.wikimedia.org/wiki/File:GoodMills_Bulgaria_Laboratory.JPG

Safety, comfort and energy efficiency are the core components of HVAC design for any new facility.  Laboratories in particular can benefit immensely from improvements to their HVAC systems that result in increased energy efficiency.

Laboratories contain large HVAC systems to control airflow and temperature, which means they consume a large amount of energy per square metre. By implementing good HVAC system design, the carbon footprint of a laboratory can be dramatically reduced.

Ventilation requirements of a typical commercial building office means that approximately 4 Air Changes per Hour (ACH) are acceptable. However, laboratories usually require 8 to 30 ACH… putting a higher demand on the HVAC system and requiring much more energy.

  • Reducing contaminant sources – lessens the required number of ACH.
  • Introduce Direct Digital Controls (DDC) –  Automatic occupancy controls can reduce the air change rates when there is reduced fume cupboard use, together with reduced overall flowrate during unoccupied periods, reducing energy usage of the HVAC system.
  • Consider energy recovery technology, such as plate heat exchangers or run around coils.  Low-pressure loss, high-efficiency heat exchanger design will improve the energy efficiency of the facility.
  • Reduce energy used by the extraction fan. …by using a variable stack orifice or multi-stack discharge.

 

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Chillers & High Performance HVAC – A Viable Option

Building owners and managers of high-performance buildings have several viable HVAC options that span:

  • Rooftop Units
  • Variable Refrigerant Flow (VRF) Systems
  • Geothermal or Air-Source Heat Pumps …and
  • Chillers

Large commercial buildings and similar facilities have largely considered Chillers as their top choice HVAC system, but stiff competition from new technologies, such as VRF systems have gained prominence in recent years…often because they are considered being easier to install and maintain.


But Chiller manufacturers are quick to respond that chillers offer:

  1. Exceptional energy efficiency as well as greater design flexibility
  2. Better Comfort
  3. Lower Total Life-Cycle Costs

These factors and more…making chillers a well fitting top choice for high-performance buildings.

WHY CHOOSE CHILLERS?

Energy efficiency is a primary concern among owners & facilites managers of high-performance buildings.  In fact, ASHRAE Standard 90.1-2013 shows water-cooled centrifugal chillers with capacities of 400 ton or more to be more efficient than other mechanical cooling technology, including air-cooled chillers, rooftop units, and self-contained systems, said Christine Detz, senior product manager of centrifugal chillers, building technologies and solutions, Johnson Controls Inc.

“Water-cooled chillers can also be designed to function over a wide operating envelope, which means warmer chilled water temperatures and colder tower water can be used for greater energy savings,” said Detz. “Other types of chiller designs, such as air-cooled free-cooling chillers or variable-speed drive (VSD) chillers, can minimize compressor runtime, which helps to increase energy savings even more. In other words, chillers deliver efficiencies, capacities, and options that make them advantageous for buildings designed for exceptional performance — not just for energy savings but also for cost-effectiveness, sustainability, functionality, productivity, and other performance-related criteria.”

Since HVAC systems account for a significant portion of a building’s energy use, chillers can be critical components in improving a building’s overall efficiency, noted Mike Patterson, centrifugal chiller product manager, Trane.

“Chillers also have a low total cost of ownership, offering high-performance building owners cost savings over the lifetimes of the systems. ~ Mike Patterson – Trane

“Well-designed chillers work with HVAC systems to deliver the right temperatures, humidity levels, and ventilation for the space while also prioritizing low operating cost and energy efficiency and ensuring low sound levels and minimal environmental impact.”

Read More – ACHRNews

HVAC Emergency Preparedness

Emergency-preparedness plans are created by many businesses and organizations with the main objective of keeping the organization itself functioning, but few factor in a plan for dealing with HVAC equipment failure. Disasters like floods, hurricanes, tornadoes, fires and earthquakes can grind business operations to screeching half for a period of a few hours to days, weeks or even months.  Having a plan in place will minimize the HVAC systems downtime, and ease the interruption of the occupants operations.

Here are four steps to create and implement an HVAC Emergency Preparedness Plan for your facility or business:

Existing HVAC Systems Review –  identify critical equipment that if failed, would have greatest disruptive impact on operations overall.  In terms of facility’s HVAC needs, understanding all  heating and cooling load requirements for each area of the facility…particularly,  identifying the availability of power, amperage, and electrical connections.


Risk Assessment – Prepare a risk assessment for each area of the facility….creating an order of priority for each system(s) that would need to be restored with temporary cooling. An important consideration in this process is whether one central system serves the complete facility versus multiple systems serving specific areas of the facility. This risk assessment priority order should be a joint effort between the HVAC contractor and the facility owner.

Plan Creation – Determine a recommended temporary equipment solution set to meet the facilities emergency load requirements.  Temporary equipment should be located as close as possible to the current equipment. Now, you’re in position to prepare a cost estimate for the temporary rental equipment including set-up, implementation, and ongoing temporary operating costs.

Implement and Sustain – Regularly update this newly created HVAC Emergency Preparedness Plan so that implementation will be a step by step process should a catastrophe actually occur. Ensure that all documents, such as rental agreements, are in place and that any building modifications are made.  Create a preset arrangement with the temporary equipment vendor with agreed upon fees and strategy. Train personnel on this new Preparedness Pland and have a flow chart with responsibilities and phone contact list.

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Temporary Cooling During HVAC Upgrades

Like any other mechanically oriented system and equipment…commercial HVAC systems eventually need to be replaced. Smart facilities managers that follow best maintenance practices can slow down deterioration and maximize useful life…replacement is inevitable.

Consequently, major operations disruptions are unavoidable and need to be planned for by maintenance and engineering managers since substantial areas of the facility could go without air conditioning for time periods ranging from days to months.  The potential impact on building occupants is obvious.  Temporarily relocating operations to other areas is one alternative, but most won’t have that flexibility.

Fortunately, the marketplace has provided multiple options for temporary cooling solutions.  They range from small, self-contained units for cooling a moderate sized room, often called “spot cooling”…to massive trailer-mounted units capable of cooling entire buildings.

In either scenario, advanced planing by managers is required to achieve an effective temporary cooling plan. They must:

  1. Size the units to meet the cooling load…
  2. Understand power requirements for the temporary unit and make power available, and…
  3. Lock in purchase or rental contracts well in advance of time needed for deployment.

Waiting for a crisis to occur that will ultimately require the use of a portable unit, can only lead to project delays or disruption of services.

Advanced Needs Assessment dictates that Managers must start the planning process by identifying areas served by the system being upgraded.  Next, they will have to determine the amount of cooling capacity these areas need.  Managers need to size temporary units so they have adequate capacity to properly cool and dehumidify the area the units served.

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5 Portable Air Conditioner Inventions You Must See

Everyone likes a list of cool items that basically cut to the chase on a heavy duty amount of research that offers a highly practical bottom line for someone in that particular marketplace.  Well, it’s still Summer and it’s still Hot outside, so here’s some nifty ideas on cooling down on a small scale.

  • Wynd – a smart air purifier that monitors and cleans the air in your home. This system is so portable…you can bring it everywhere you go.
  • Zero Breeze – a portable air conditioner that also includes some practical gadgets. It comes complete with a Bluetooth speaker,a night light,and can charge your smartphone 3 time over,whether it’s a Samsung or the latest iPhone 7.
  • Amazing Air Conditioner – a personal and affordable air conditioner that costs only 3 cents to operate.  It uses less energy than a traditional air conditioners or electric fans.  Frankly you can do this yourself…just use a block of ice, a bucket and fan…and you’ll get a homemade air conditioner.  But this version is more stylish than a DIY version…and again it costs less to operate.
  • Ambi Climate – a small connected device that can take control of any existing infrared remote controlled air conditioner smart.  After installing this technological marvel…you can control it with your smartphone.  This gadget helps you monitor the temperature inside and outside your home. Key Features: 1) it uses your existing A/C …and 2) It’s compatible with any infrared remote-controlled ac unit.
    • Automatic air conditioner control
    • Learns and remembers your thermal comfort preferences.
    • Turns on your AC as you’re heading home
    • Syncs your ac with your iPhone or android device
    • No tools or expertise needed for setup
    • Energy-saving tips and ac maintenance notifications.
    • Saves up to 30% on air conditioning energy usage.
  • Noria – a window air conditioner that’s extremely easy to install and beautifully designed. You can control Noria using your iPhone or android device.

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Commercial Buildings – 3 Heat Beating Tips

Summer’s here…that means greater required energy consumption to cool the outside air as it enters a building, resulting in higher costs.  The status quo of most commercial buildings is that indoor air is replaced with outside air every one to two hours to prevent high concentrations of indoor pollutants.  Sounds great, but it’s also costly because requires a high volume of outdoor air that must be cooled to maintain comfortable temperatures and humidity inside the building during the summer months.

What about cleaning and recycling the indoor air instead of constantly replacing it with outside air?


Here are some Summer tips for facilities managers to consider when preparing their buildings to beat the heat:

New Technology – Outside the HVAC Box

Using less outside air for building ventilation:

  1. Boosts Energy Efficiency
  2. Save Costs
  3. Maintain Air Quality…keeping occupants comfortable?

Cleaning and recycling the indoor air instead of constantly replacing it with outside air has 4 more benefits:

  1. Complies with the American Society of Heating, Refrigeration and Air-Conditioning Engineers (ASHRAE) Standard 62.1 Indoor Air Quality Procedure (IAQP).
  2. This technology decreases the outside air intake required to ventilate a building by 60 to 80 per cent.
  3. Reduces peak HVAC capacity, resulting in 20 to 30 per cent energy savings and up to 40 per cent lower utility demand charges.
  4. Extends air filter lifespan…reducing water consumption, and will help postpone HVAC equipment replacement. Moreover, with this technology, buildings can invest in lower-capacity and less expensive HVAC systems, and benefit from decreased maintenance costs.

Prioritize Indoor Air Quality

Improved indoor air quality in buildings can help boost cognitive performance by 101 per cent, which translates into $6,500 per year in additional productivity per employee. ~ Harvard T.H. Chan School of Public Health

The productivity and health benefits for building occupants is astounding…

The Internet of Things in Action

This new HVAC technology describe above also permits increased visibility through IoT capabilities that provide 24/7 monitoring and management of a building’s indoor air quality, temperature, and humidity. These real-time insights into air quality and comfort allow for more proactive management of buildings to help reduce energy costs.

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Rooftop HVAC Unit Maintenance 101

Being proactive with regular routine maintenance of rooftop HVAC units is only a smart idea.  Otherwise…dealing with every little performance issue as they arise can not only be costly…with respect to replacement parts and labor, as well as the excess energy costs while the equipment is underperforming.

Routine maintenance on a scheduled basis helps to identify problems BEFORE they occur…so they can be corrected to avoid the cost of major repairs later.  These basic steps are a good guideline to follow when performing scheduled maintenance on rooftop units.

  1. Power Check – After making sure the unit has power…look for any service lights or faults codes as a clue to any potential problems.  Usually powering down (turning off) the main unit, then turning it back on will reset the unit control board…potentially losing any fault codes displayed.  Fault codes may be displayed on the unit itself (viewable through a small sight-glass near the electrical service panel) or on the thermostat.  Adjust the temperature set-point on the thermostat and listen for a clicking noise, indicating that the thermostat relays are engaging.
  2. Visual Check – Look for oily or greasy areas on the unit as potential signals of a refrigerant leak.  Closely inspect the condenser and evaporator coils…seeing if they need to be cleaned. Ice on the evaporator may mean a low-refrigerant charge or “low airflow” due to a dirty or too restrictive air filter.
  3. Electrical Connections Tight? – After a good visual inspection for warning signs of any service problems that need addressed…turn off the power to the unit and begin the maintenance process by tightening all electrical connections. Many failures on units are due to loose wiring. Be careful when tightening the electrical connections on the compressor: if they appear damaged or overheated in any way, the terminal connections may be compromised. If the capacitors appear to be deformed (swelled or leaking) consider replacing them, as they may be nearing the end of their life-cycle.

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Replacing Your Furnace – 3 Tips

How do you know when it’s time to replace your furnace?  Firstly, a good fact to know is that most furnaces have an expected life of about 15 to 20 years on average (National Association of Homebuilders and Bank of America)…if you’re lucky and it’s a high quality brand that’s been maintained regularly…maybe it’ll last an additional 5-6 years.  So a good general rule when trying to decide whether to fix or replace your current furnace is this: If your furnace is past the 75% mark of it’s life expectancy…and the repair cost you’re currently being quoted is greater than 33% of an outright replacement cost for a new furnace…then replace it.

One consolation on making a replacement is that the new furnace’s efficiency will be much greater…which in turn will lower your heating bills.

 

Here are three important additional factors to consider when replacing your furnace:

  • Efficiency – Most standard furnaces today average about 80% efficiency (which means that roughly 20 percent of the fuel energy dissipates immediately).  However, furnaces do exist that operate at a up to 98.5% efficiency. It’ called the AFUE (Annual Fuel Utilization Efficiency) rating…and is found in the product information for the furnace.  But that level of super efficiency can add upwards of $2,000 to your furnace total cost.  So here’s the math on determining if it makes sense for you:  If your annual heating cost is $2,000… a 15% increase in AFUE (for example…from 80% up to 95%) would save you about $300 per year. If the added cost is $1,500, that’s a five-year payback, well worth the upfront cost as long as you’re staying put for the next, say, eight to 10 years to net a profit on the expense.
  • Air Ducts –  can be a major source of heat loss & inefficiency.  One third of the heated air passing through the ducts can easily escape into the attic, crawlspace, or basement.  An HVAC contractor …or an air duct specialist…can improve the old ducts by removing the insulation, taping up gaps, and re-insulating.  Another option is to hire an Aeroseal contractor to seal your ducts by spraying a high-tech substance inside the ducts that congeals around openings to create a rubbery seal over every single gap and crack. This method can even seal small openings that are inaccessible to a repair technician. The process costs $500 to $1,500 and could slash your heating (and cooling) bills by 20%—possibly a better return on investment than the high-efficiency furnace.
  • Insulation –  This may be an even better option than purchasing a super-efficient furnace…add insulation to your home or commercial building. An energy audit is probably the best place to start because many states or utility companies offer free or subsidized price programs aimed at saving energy.  Audit recommendations may include:  adding attic-floor insulation or spraying foam along the top of the foundation walls (perhaps $500 each), or even blowing insulation into the walls ($2,000 to $5,000 ).  Your heating and air conditioning costs can be cut 5% to 25%.

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No Air Conditioner? 5 Low Cost Ways to Keep Cool

It happens to everyone at one time or another. It’s hot and humid as hell outside…and you’re either visiting a place that has no air conditioner…or it’s broken!  Worse yet, you might experience a prolonged power outage due to some kind of natural disaster.  Of the following A/C alternatives…both powered and nonpowered methods are discussed.  Based on you particular situation and whether or not you even have access to electrical power at all…you can decide which options are feasible for you.


 

  1. Block out Direct Sunlight – by closing curtains, blinds and shades in vulnerable rooms…especially when the sun is at its peak (as long as late morning to the late afternoon).  Drapes, curtains or shades may completely block out the natural sunlight…but resorting to inside lighting that uses hot incandescent bulbs will defeat the purpose.  Window blinds may be an alternative that allows some sunlight through.
  2. At night, let cold air in through open windows… closing them when the daytime heats up.
  3. Ceiling Fan Blades Rotation Setting – Often people reverse the rotation for winter but forget to switch it back to the Summer setting (that pushes air downward).
  4. Fans (ceiling or otherwise) – Invest in a fan to help circulate air in the room. For example, some small appliance manufacturers indicate that box fans can fit inside an open household window to help forcefully circulate air in and out of a room. Use an oscillating tabletop fan to help move stale and stagnant warm air around in the room.
  5. Turn off Appliances that Generate Heat – Older TVs that use a cathode ray tube and Desktop computers (even laptops if they’re used heavily). Flat-screen TVs with LCD or plasma displays emit less heat because they use less electricity.

If you decide you still just can’t take the heat and want your Air Conditioner repaired – replaced…just call us!

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